A visit with Larry Stapp at at his Dairy Farm:
Twin Brook Creamery

Twin Brook Creamery


This is where the milk is processed and bottled

The delivery truck


And delivered in this truck – our order is small enough so that he doesn’t come all the way to the store but he does run it into Bellingham to a drop point that we use for other deliveries.

1910 Barn built by Great Grandfather


Larry’s Great Granfather cleared the land and built this barn in 1910, almost 100 years ago. The land has been in the family’s hands ever since.


Imagine building such a structure without power tools, cranes or scaffolding.

Cows waiting to be milked


Here are some of Larry’s ladies waiting to be milked.

Jersey’s are sweet and personable – good cows.

These are fed on open pasture and raised without hormones

Larry doesn’t use pesticides and is mostly organic – he looked at becoming certified
but the current organic standards prohibit the use of antibiotics – if you use them, you have to sell the cow.

Larry preferrs to keep the cow out of production for a few months until the antibiotics have flushed from their systems.

Starting to Milk


Here is one of the hands applying the milking machine.
These use air pressure and are very gentle.

Milking Machine


Here is the milking machine attached and running.

You talkin' to me?


You talkin’ to me?

Grain treats


The cows are fed some tasty grain treats along with some vitamin and mineral supplements.

They look forward to milking as a treat.

Bulk Storage tank


The milk winds up here – a 2,000 Gallon refrigerated bulk storage tank.

You can see a motor on top – this is for a large rotating paddle that keeps the milk from seperating.

Larry with Bottle


Here is Larry in the Creamery explaining how the bottles are washed and sanitised.

Larry - dishwasher


Here is Larry again with a dishwasher that has been modified to handle the glass bottles.

Pasturizing tank


When they get ready to process the milk (three times/week), the milk is pumped from the bulk storage tank in the barn over to this pasturising tank in the creamery.
The temperature is raised to 140 which kills any pathogens without harming the flavor.

Plate Chiller


The milk then passes through this plate chiller which cools it down to 35 in a few seconds.

Seperator


And then through this seperator which allows Larry to set the level of cream in the product, from Whole to Non-Fat or pure Cream.
The seperator has been disassembled for sanitizing and will be reassembled on processing day.

Bottling machine

And last on the line, here is the bottling machine. It has a capacity of two bottles at a time.

Our order


And finally, here is our order sitting in their walk-in cooler.

They had just finished a large delivery so the cooler is pretty empty.


All in all, a wonderful day spent learning about where our food comes from…

Dave Halliday
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